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RC Car
Engine Tuning/Setup
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Airtight is Right
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In order for an engine to
idle, transition and tune consistently it must be airtight- airtight
meaning that no air can enter the engine except through the carburetor
intake. Surprisingly, even brand new out-of-the-box high-end engines can
have air leaks and until these leaks are found and eliminated, the
engine won't run consistently and cannot be precisely tuned. The good
news is, several years ago I figured out an easy way to check for and
fix air leaks. You'll need the following:
• A small glass of
soapy water
• A small brush
• About a foot of fuel tubing
Step 1. Be sure that the high-speed needle is open at least
two turns out and the throttle is at fully open.
Step 2. Install one end of the fuel tubing on the carburetor
nipple. You're going to be blowing into the other end of the tubing to
pressurize the engine crankcase.
Step 3. Place your thumb over the carburetor intake to prevent
air from escaping, then blow into the fuel tubing while brushing soapy
water around the base of the carburetor, on both sides of the pinch
bolt, around the fuel fittings, at the high and low speed needle valves,
around the front bearing and even around the back plate.
If any bubbling occurs you've got an air leak. But don't be alarmed.
Fixing the leak is easy and your engine will run remarkably better and
more consistently when you've eliminated these leaks.
The Fix
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Brushing soapy water
around all possible air leak points while pressurizing the case will
easily identify air leaks. |
The most common air leaks seem to occur around the pinch bolt.
Applying a dab of RTV (or silicon) over both exposed sides of the pinch
bolt will fix this type of leak. RTV is also great for sealing any leaks
around the base of the carburetor. Simply remove the carburetor and run
a small amount of RTV around the base of the carb where the leak
occurred. Reinstall the carburetor and allow the RTV to ooze out between
the crankcase and the carb body. For leaks around the high-speed needle
valve fittings, usually retightening the high-speed needle assembly will
take care of these. Leaks directly at the high speed or low speed needle
usually means there's a damaged O-ring that must be replaced. Many
racers don't realize that the front bearing can leak air. That's why
nearly every high-end engine uses a rubber sealed front ball bearing to
not only keep out dirt, but also air. If your front bearing leaks air,
it's time for a bearing replacement.
This simple leak check can easily be done even when the engine is
installed in a car. After you've done this test on several engines
you'll be surprised of two things: first, how often unwanted air leaks
occur and second, how much better your engine runs, idles and tunes when
it's airtight. To run right it must be airtight!
Airtight Fuel system
The Fuel system must also be airtight. If the fuel tank, tank lid, fuel
lines or filter has a leak then the same kind of tuning issues as
described above will occur. While you can check the fuel system by using
the same method of brushing soapy water onto the suspected offending
area while blowing into the tank, I generally find it better to simply
remove the tank from the car and submerse it in a sink of water while
blowing into the vent line and plugging the fuel line. If bubbles are
present you've got a leak.
An engine at full throttle produces about 6 to 8 psi in the vent line
and conversely in the tank. By blowing really hard you're also able to
produce about 6 to 8 psi for a couple of seconds. If you're able to blow
hard enough to cause the tank lid to open slightly and leak, it's time
to replace the tank lid spring or bend more preload in the spring. The
entire system (fuel tank, fuel filters, fuel lines, tank fittings, etc.)
must be airtight to achieve consistent repeatable performance. I always
that my fuel system is airtight when it's new but also recheck it every
time I rebuild a car after a race. It easy insurance plus soapy water is
a good way to thoroughly clean the tank. Just be sure it's totally dry
before using it by flushing out any water left in the tank with fuel
before installing it in you car. |
Tuning in a Pinch
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The pinch test. |
Many racers find it difficult to properly tune the low speed needle.
We've developed a method that makes it easy, even for beginners, to
adjust the low speed needle to within 5% of peak performance and it's
done right on the bench. We call it the pinch test and here's how it
works.
Step 1. Start your engine and warm it up for about 30 seconds by
revving the engine from idle to mid-throttle while holding the wheels
off the ground.
Step 2. Allow the engine to idle for 10 seconds. If the low speed
needle tuning is so far off that it won't idle, simply bump the idle
position higher until the engine will reliably run at a higher idle.
Step 3. With the engine at idle, pinch and hold the fuel line
near the carburetor, cutting off the fuel flow and carefully listen to
the engine rpm.
If the low speed needle is set correctly, the engine should increase rpm
only slightly and then die.
If the engine increases several hundred rpm before dying, then the low
speed needle is too rich and needs to be turned in.
If the rpm doesn't increase at all and the engine simply dies, the low
speed needle is set too lean and should be richened or turned out.
After doing this a few times you'll get the hang of it, and tuning the
low speed needle will become easy. The only way to get that last 5%
performance on the low speed tune is through careful track testing. By
evaluating the engine as it accelerates from a dead stop or out of slow
corners during actual race conditions is the only way to get those last
few percent of power from your engine. Variables like the clutch
setting, gearing, traction, atmospheric conditions and even the car's
weight will have an effect on this last 5% of tuning performance, and
the optimum setting can only be reached by careful on-track tuning.
Fine Tuning in a Punch
On high traction tracks instant throttle response and acceleration are
the keys to being competitive. To get that last 5% of performance thru
tuning, many top drivers and engine tuners use the punch test. Here's
how it works.
With the high speed needle properly set and the low speed needle set
per the pinch test above, run several laps at race pace to bring the
engine up to temperature. Now stop the car at the beginning of the main
straight and allow it to idle while you count to 15. At the count of 15,
hit the throttle instantly full punch while carefully listening to the
engine and note the rate of acceleration. If you did a good job with the
pinch test above and the high-speed needle is properly set as described
below, the car should rocket off the line with a powerful, crisp
consistent engine sound. The trick here is to tune the low speed needle
for even greater acceleration and an even crisper throttle response. Do
this punch test several times until your very familiar with the
acceleration rate (it helps to judge the amount of wheel spin) and the
sound of the engine as it accelerates to full throttle. Now lean the low
speed needle 1 hour (or 1/12th of a turn) and do the punch test again.
Is the engine's acceleration rate and the crisp consistent sound better
than in the previous test? Remember judging the wheel spin (the amount
the wheels slip during heavy acceleration) is a good way to compare. If
it's better or there's no change, lean the low speed needle 1 hour more
and try the punch test again. At some point the engine will lean bog
(hesitate) off the line during acceleration indicating that you've gone
too far.
When you finally find this point through repeated punch tests then
leaning the low speed needle one hour each time, richen the low speed
needle 2 hours. This will be your engines peak setting giving maximum
acceleration and throttle response for the specific conditions of the
day. Just remember if you change anything, like gear ratios, clutch
settings, exhaust systems, fuel, glow plugs and even changing
atmospheric conditions like temperature and barometric will cause this
optimum setting to change. Repeat the punch test often and especially
just before a heat race to ensure maximum performance during the
existing conditions. |
The Dreaded Full Tank Lean Bog
If you've done much gas racing, you've
probably encountered the dreaded lean bog that occurs right after a pit
stop with a full tank of fuel. Right after the tank is filled, for about
the next 3 or 4 laps the engine sags (lean bogs) when accelerating off
of tight right-hand corners. On most tracks this happens when
accelerating onto the straight. Seemingly, the lean bog magically goes
away after a few laps but sure enough, after the next pit stop, it
frustratingly returns-slowing lap times for several laps once again.
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The key to
eliminating full tank lean bogs is pressure tube position or adding
a pressure reservoir as shown. |
To solve this frustrating issue, it's important to understand what's
causing it.
Here's the scoop. As the throttle is released entering a turn, the
pressure in the tank is now greater that the reduced pressure in the
pipe. When the tank is full, some of the fuel sloshes up into the
pressure line. The centrifugal forces encountered in a right hand turn
further pulls the fuel into the pressure line, causing reduced pressure
in the tank. When the throttle is cracked open to accelerate, the engine
goes lean because of this reduced tank pressure and hence the dreaded
lean bog occurs. The reason it only lasts for a couple of laps is first,
as the fuel level goes down in the tank it's less likely to slosh as
much into the pressure line and second, as the fuel level goes down
there is a larger open space in the tank that's pressurized, maintaining
adequate pressure long enough to prevent the low pressure lean bog
problem. (If your exhaust system is mounted on the left side, as with
some of the latest monster trucks, then this phenomenon will occur in
left hand turns.)
The Fix
Keep the fuel out of the pressure line! That's sometimes easier said
than done. We've had the most success by rerouting the pressure line so
that as it come off the pressure nipple, the tubing goes to the right
side of the fuel tank, then makes a loop on the right side of the tank.
This prevents the centrifugal force of a right hand turn from filling
the pressure tube. We've also had good success by adding one of the big
reservoirs (they look like a big aluminum fuel filter and are available
from Mugen or OFNA) in the pressure line. Many manufacturers, like Mugen
and Serpent, recognize this problem and are making special pressure
pickups and tank lids with large open volumes in the lid itself. You may
have noted that many top drivers' cars have several loops of fuel tubing
wrapped in their cars and wondered what was the purpose. Now you know.
The key to fixing this issue is to experiment with pressure tube routing
and, if necessary, installing a pressure reservoir in the pressure line. |
Vapor Lock
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Compressed CO2
sprayed directly onto the carburetor is a great way to prevent vapor
lock during long main flame-outs. |
If you've ever had your engine flame out after a reasonably long run
and then found it nearly impossible to re-start, you may have
experienced vapor lock. Vapor lock occurs most often in .12- and
.15-size engines, especially when they're enclosed in a body with a
1/10-scale gas sedan or stadium truck. Vapor lock normally occurs after
the engine is shut off. Heat from the head and combustion chamber
transfers through the crankcase, heating the carburetor to the point
that the fuel that reaches the carburetor through the fuel line boils
off. This makes it impossible to start the engine because it's starved
for fuel. The only way to get the engine to run is to cool the
carburetor below the fuel's boiling point. If you're sport driving, you
can simply wait 5 minutes for the carb to cool on it's own and then
restart. If you're in the middle of an important long main, here are
some creative ways racers have (including at the world championship
level) cooled their carburetors preventing vapor lock:
1. A bottle of compressed CO2 (or air like those that can be
purchased to operate airbrushes) with a nozzle attached, allowing cold
CO2 to be directed over the carburetor even when the body is in place.
We've seen several top-level race teams use this CO2 method anytime the
engine flames out to prevent the possibility of a vapor lock.
2. By pulling the air filter and simply dumping fuel from the
fuel bottle over the carburetor, usually bringing the temperature back
to a tolerable level within a minute. Just be sure to avoid getting fuel
on the brakes, radio equipment or tires or you could be in for a bad
race day! |
Written
By: John Adams |
«Nitro
Engine Tuning
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