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To assemble the
top wing, slide the wing tube into a wing panel and then slide
the carbon-fiber center rib over the wing tube.
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Slide the second
top wing panel on the wing tube and pull the panel into
position. Thread two 4-40 bolts through the panels and into the
tube to lock the components into position.
A large wing tube also supports the bottom wing panels. Notice
that the wing panels fit into openings in the sides of the lower
fuselage. |
Wing installation
Install all the interplane strut attachment brackets in the wing
panels, and then slide the bottom wing tube into the fuselage.
Center the tube so that equal lengths stick out on each side.
Install the large blindnuts in the root ribs of each wing panel, and
when the epoxy has set, secure each panel with a 1/4-20 nylon bolt.
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We found it much
easier to assemble the top wing first and then attach it to the
model as a single piece. |
To install the top wing, slide the wing tube into one wing panel,
and insert the tube through the hole in the carbon-fiber center rib;
then slide the other wing panel onto the tube. Install the
interplane struts and set the top wing in place; then clamp the top
center rib between the cabane struts.
Follow the instructions for positioning the wing panels. Support
the fuselage, and use an incidence meter to set the bottom wing at
zero incidence; adjust the position of the top wing until the meter
reads negative 1/2 degree. Then drill through the wing-attachment
holes into the top of the cabane struts and into the top center
rib's mounting tabs. Bolt the center rib to the cabane with two,
8-32 socket-head bolts, washers and locknuts. To secure the top wing
to the wing tube, find the holes in the wing panels, remove the
covering from them, and use a no. 44 bit to drill into the tube.
Thread the holes with a 4-40 tap and secure the panels with two,
1/2-inch-long 4-40 screws.
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Made of flat,
bent aluminum, the cabane struts are very strong. All of the
attachment holes are predrilled, so the installation and
alignment of the cabanes were very easy. |
The tabs on the
bottom of the top, center rib line up with the cabane struts.
Two cap-head bolts and locknuts secure the top wing. |
JR MATCHBOX
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The
MatchBoxes that control and adjust the aileron servos are in
the wing root of each wing panel. |
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Several
MatchBoxes tame the fine-tuning that's needed for the
control-surface servos. |
Servo matching made easy
Because the Ultimate uses multiple servos on each control
surface, the servos must be precisely matched to minimize the
drain on the flight batteries. To achieve this, five JR
MatchBoxes are used on the flight controls. The four ailerons
use two servos each, and one MatchBox is used for each control
surface. The rudder uses four servos and a single MatchBox.
To minimize the number and length of the servo leads, the
aileron MatchBoxes are secured near the ailerons, and the rudder
MatchBox is placed near the rudder servos. The left ailerons
(top and bottom) are hooked up as follows (the right ailerons
use the same process): each pair of servos plugs into a MatchBox,
and then the MatchBoxes are connected to a Y-harness that is
plugged into the aileron receiver port. The receiver "sees" all
of this equipment as a single servo. It's now easy to adjust
each servo's centering position and endpoints so they all work
together.
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